Operating Review 2005Year ended 30 September 2005
“The ERP system has been
central to a significant enhancement in operational performance at R C Treatt”
2005 was a year of operational improvement throughout the
Treatt Group. In particular the UK subsidiary, R C Treatt, has obtained
significant benefits from the Enterprise Resource Planning (ERP) system.
The Group’s investment in ERP of £1.2 million is being
depreciated over seven years and has now started to provide significant added
value to the business. Initially, there were some considerable efficiency
savings in IT, finance and shipping and this has been followed by operational
enhancements through greater order visibility from order intake to customer
shipment. This has enabled R C Treatt to shorten lead times to customers still
further and for senior management to be able to control and improve the business
through a wide range of real time key performance indicators.
Following on from the successful R C Treatt implementation,
Treatt USA went live with the full ERP system on 1 July 2005 in order to
increase the globalisation of Treatt’s service to its customers. The new system
has settled in well and provides Treatt USA with an excellent infrastructure
which will make it easier to process the expected increase in volumes over the
coming years.
As reported in the Chairman’s Statement, during the year an
opportunity arose to acquire the neighbouring site to Treatt USA’s current
premises. Consequently, the company acquired an additional 6.5 acre property
most of which has an existing concrete base, together with 9,000 sq. ft. of
warehousing and 2,500 sq ft of office space. The total consideration was
$570,000 (£308,000) and now increases the Group’s total manufacturing facility
in the US to 76,000 sq ft. This capital expenditure was funded from Treatt
USA’s own working capital.
Treatt continues to buy from and sell to almost one hundred
countries around the world and, thereby, provide a truly global service to many
of its multinational customers. Treatt has developed, through the ERP system,
an infrastructure with the ability to comply with the many complex legislative
requirements necessary for exporting and importing goods throughout the world,
enabling it to provide information to customers efficiently as required.
Increasingly, legislative and regulatory pressures have
placed Treatt’s Quality Control laboratories at the forefront of the industry’s analytical
systems and techniques, and they are therefore able to provide the added value
service which customers now require. However, we are concerned at the
increasing legislative burdens being placed upon our industry and will continue
to play our part in scrutinising forthcoming regulations and persuading
governmental bodies to modify their proposals where appropriate. Treatt
continues to play an active role in trade organisations throughout the industry,
with the Group’s Managing Director currently holding the position of President
of the International Federation of Essential Oils and Aroma Trades (IFEAT).
Trading
After the decreases in early 2004 we have seen
the price of orange oil, an orange juice
by-product, increase again over the last twelve months, from less than $1/kg to
around $2.25-$2.50/kg.
This increase, together with the absence of last year’s losses, has had a
significant impact on the financial results for the year. In addition, the four
hurricanes which swept through Florida between August and October 2004 caused a
great deal of damage to Florida’s grapefruit crop, reducing grapefruit volumes
to the lowest since 1936. Consequently, grapefruit oil prices rose sharply,
which has been reflected in our selling prices.
R C Treatt
Sales increased by 4% whilst volumes
rose by 2% with sales to the top ten customers again representing just over one
third of turnover. Overall, the customer base remains widely spread both in
terms of size and location, thereby providing a well balanced risk profile.
Gross margins for the year increased sharply due to the one-off stock gains
referred to earlier. This was further supported by generally rising essential
oil and raw material prices following the significant rise in petroleum prices.
Treatt USA
2005 was
a year of consolidation with US Dollar sales increasing by 2% during the year,
having increased by 41% the year before. TreattaromeTM products
continued to provide a strong engine for growth. Again margins were
substantially higher due to the impact of orange oil and grapefruit oil.
Investment for the future
R C Treatt
As expected, the level of capital
expenditure has now returned to historically more normal levels with the focus
of investment being on enhancements to our laboratory capabilities, implementing
a bar coding system and maximising the efficient use of space at our Bury St.
Edmunds site. The bar coding system will be fully integrated with the ERP
system and will further enhance the company’s operational efficiencies and
customer service. Implementation on a phased basis is scheduled to commence in
2006. The Company keeps under constant review the facilities and logistical set
up at its plant in England and will make appropriate investments as and when
required. The Company will also continue to invest where required in order to
increase capacity, improve efficiency or take advantage of market
opportunities. Constant changes to legislation both in the UK and EU are also
likely to result in further capital expenditure requirements.
Treatt USA
In addition to the acquisition of
the new site adjacent to our existing site, Treatt USA will continue to develop
and maximise the efficiency of its existing premises. The new premises will
require further investment as it is developed to meet the needs of the
business. Although this latest expansion reduces the likelihood of imminent
development of the company’s existing five acre green field adjacent to the
existing plant, the Board will keep this under regular review.
Research and Development
Both
Treatt USA and R C Treatt continue to develop and enhance their research and
development activities, through the employment of skilled personnel and
investment in technology. In particular, over the last year Treatt USA has
expanded its R&D function in order to maximise the growth opportunities in North
America. The Group also carries out a significant amount of global research
into new and changing raw materials from around the world and continues to
develop close partnerships with companies in producing countries in order to
develop new sources of raw materials on a financially sustainable basis.
Markets
Despite an increase in turnover in
Europe, this market area has generally proved to be the most difficult in which
to achieve growth. This is largely due to the level of industry consolidation
which has taken place over the last decade. Similarly, turnover in the UK fell
by 6%, although this still remains the largest individual territory. The
company also benefited from strong sales in the Far East.
Products
Turnover of orange oil based
products fell by 13% largely due to comparison with the previous year when
significant de-stocking was taking place. As a result, orange oil now
represents approximately 17% of Group turnover.
Treatt USA’s growth continues
to be spread across a wide product range with significant growth in both value
added citrus products and the TreattaromeTM range of natural
distillates.
Personnel
In order to
assist us in meeting fluctuations in demand and ensure greater flexibility, we
have agreed changes in our contracts of employment with operations personnel in
the UK. As a result of the recent growth and development at Treatt USA the Human Resources
function has been formalised and the company has undertaken a programme of
management and supervisor training and role evaluations in order to create
career paths within the organisation. Standard terms and conditions of
employment operate for all staff, which do not discriminate against any
individual or group of people.